A bean bag is a sealed bag containing dried beans or PVC pellets, with various applications. As bean bag games are not apt to cause injury or insult, they are referenced in the famous aphorism by the Irish-American politico Finley Peter Dunne that “Politics ain’t bean bag.”
What is Bean Bag Chair Filler Made From
By Tricia Treherne
Traditional bean bag chairs are filled with polystyrene beads. Polystyrene beads make for terrific fill because they are light, airy, cushiony and resist compression. They form to your body and provide the ultimate comfort that comes from bean bag chairs. The reason they provide such excellent comfort is because of the way the beads are made and the material the beads are produced from.

The Making of Polystyrene Beads
Bean bag beads are made from polystyrene, also known as Styrofoam. Styrofoam is actually a brand name from the company Dow. To make polystyrene beads, plastics are combined with chemicals, producing an expandable resin called EPS. The EPS is heated causing the resin to expand. The heating is taken only far enough to get the resin to “pop” into the characteristic resilient, lightweight beads. If it is heated further the resin forms hard little beads and is useless for bean bag chair fill.
Virgin vs. Recycled
The plastics used to make the polystyrene beads can be either virgin or recycled. One of the great things about polystyrene beads is they provide an excellent use for recycled plastics. When you recycle your soda and drink bottles they can be made directly into polystyrene beads for bean bag chair refills. The polystyrene beads made from virgin plastics and recycled plastics are exactly the same, there is no difference in quality, longevity or comfort. The only way you can tell the difference between these types of beads is to ask your supplier the source of the plastics.
Some bean bag chairs come filled with 100% pre-consumer recycled polystyrene beads. These beads tend to be ground up packing materials and come in two forms. Some are ground up and look like smashed polystyrene. Others are ground up and then sorted to get uniform size beads. There is debate over which of these types of beads are more comfortable and which has the most longevity. Some say having the variations in size makes for a more comfortable bean bag chair that conforms better to your body while others say having the uniform beads is better because they compress less and stand up for a longer period of time. It seems that personal preference will be the final decision maker on this issue.
Foam Filler
The newest bean bag chairs come filled with high density foam which is super comfortable, conforms to your body and then springs back when you get up. The foam can be highly compressed for shipping which saves money. Once the seal is broken the foam springs up to its regular shape. These bean bag chairs tend to have a more structured shape because of the shape of the foam. There are hybrid chairs out there now that have a combination of polystyrene beads and foam pieces. You get the best of both worlds with a combination of polystyrene and foam.
Polystyrene is not recyclable or biodegradable. If you choose to purchase a bean bag chair, look for filler that is made from recycled plastic as your ideal choice. If that is not available your next best choice is to look for 100% pre-consumer recycled polystyrene in either the uniform or crushed variety. We have an obligation to consider the environment when making purchases. Ask your supplier for the source of their polystyrene beads and if they are using virgin beads check on the source. Virgin polystyrene beads, if made from non-recycled plastics, are irresponsible in this day and age especially when it is impossible to tell the difference between recycled plastic and new plastic in the final product.
Tricia Treherne Tricia Treherne has been an educator for 10 years, she has a Bachelor of Science, a Teaching Certificate and a Masters in Business Administration. She has spent many years in the classroom, writing, tutoring and creating online courses. Currently Ms. Treherne is self employed in Internet Marketing and business consulting.
Interests and Hobbies I enjoy reading, writing, and being creative. It is a natural habit to teach anyone who is in speaking distance. I love Pilates, ballet and the great outdoors. My favorite pasttime is taking my Golden Retriever walking to the beach to swim each day. If you like to read, like I do, check the following site for great bean bag chairs (http://www.jazzybeanbagchairs.com). They are great for sitting, relaxing and reading.
Homepage: http://www.jazzybeanbagchairs.com
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November 12th, 2008 on 3:28 pm
Under “virgin or recycled” you say EPS beads can be made from virgin or recycled material. Then under “Foam Filler” the second paragraph starts by saying polystyrene is not recyclable or biodegradablt. They seem to contradict each other. Can you explain?
My company is interested in purchasing recycled EPS beads, but having difficulty finding a source nearby that won’t kill us in shipping. Can you help with that?
November 15th, 2008 on 9:40 am
Please look at EPS beads
UK at Simplipac; http://www.simplipac.co.uk/iqs/sid.0077295025341104506326/contact_simplipac.html
USA at http://www.foamerica.biz/virgin-expandable-polystyrene-eps-beads-6c.html
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